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Base Technology · Smart Film Foundation

PDLC vs PNLC
Smart film base technology — how it works and how different they really are

PDLC (Polymer Dispersed Liquid Crystal) and PNLC (Polymer Network Liquid Crystal) are the base technologies behind every smart film and switchable glass brand in the world · invented in the USA in 1987 · developed further by research teams worldwide to this day.

Quick Facts · 4 essentials
  • Invented in 1987
    Kent State University · USA
  • Runs at AC 48-65V
    Draws just 3-5 W/sqm, only while clear
  • 7-layer structure
    PET · ITO · LC · ITO · PET · OCA · liner
  • 8-12 year lifespan
    Market-standard PDLC indoor
Working principle

How smart film works

The heart of smart film is the liquid crystal layer between two transparent electrodes · with no power the liquid crystals sit at random and scatter light → the film is opaque · apply AC power and the liquid crystals align with the electric field, light passes straight through → the film turns clear

Animation of PDLC/PNLC smart film working — OFF state, Liquid Crystal molecules scattered at random, film opaque · ON state, AC power applied, molecules aligned with the electric field, film clear

Animation showing Liquid Crystal molecule alignment — OFF (frosted) vs ON (clear)

State 1 · OFF

Power off → film opaque

With no power · the liquid crystals in the film sit at random in every direction · their refractive index does not match the surrounding polymer · light travels through and scatters everywhere · to the eye it looks like a milky-white opaque film

Privacy mode · not see-through
Uses no energy
This is the default state
State 2 · ON

Apply AC 48-65V → film clear

When AC power is applied through the controller · the liquid crystals align parallel to the electric field · their refractive index now matches the surrounding polymer · light passes straight through without scattering · to the eye it looks like clear glass · switching states in 1 second

Transparent mode · see-through
Draws 3-5 W/sqm (less than an LED bulb)
Controllable by switch / app / Smart Home

Good to know: PDLC smart film draws just 0.024-0.04 kWh per sqm per day (8 hours clear) — under 1 THB per day

Technology #1

What is PDLC

Polymer Dispersed Liquid Crystal — liquid crystals dispersed within a polymer that forms the continuous phase · invented by the Kent State University team in 1987 · the most widely used base technology in smart film worldwide

The chemistry

PDLC consists of tiny micron-scale liquid crystal droplets (microdroplets) dispersed within a cured polymer matrix · the polymer makes up 40-60% by weight, so the polymer is the continuous phase and the liquid crystal is the dispersed phase

The whole system is sandwiched between two transparent ITO electrodes (Indium Tin Oxide) · the ITO carries the electric field across the entire PDLC layer

Manufacturing uses phase separation — liquid crystal and monomer start as a single solution, then a UV cure or heat drives the monomer to polymerize · the liquid crystal separates out into tiny droplets during the process

History · who invented it

  • 1984J.L. Fergason patented the NCAP method (Nematic Curvilinear Aligned Phase) using microemulsion · licensed to Raychem Corp / Taliq · commercialized in 1987
  • 1987 — the Kent State University team (Doane et al.) patented US 4,688,900 — the phase-separation PDLC method still in wide use today
  • 1990-1995 — Kent State licensed production to 3M, Polytronix, Asahi Glass, Ajinomoto · the first era of commercial PDLC
  • 2002-2005 — the Raychem and Kent State patents expired · opening the market to manufacturers worldwide

PDLC standard spec

Operating voltage
AC 48-65V
Power when ON
3-5 W/sqm
VLT when ON (manufacturer-claimed)
75-85%
Haze when ON (manufacturer-claimed)
3-8%
Switching time
~50-500 ms
Switching cycles
1-3 million
UV block
99%+
Operating temperature
-10 to 60°C
Lifespan (indoor)
8-12 years

*General market-standard values · every InHouse PDLC film Series uses top-grade material · see the real spec on the Smart Film 3 Series page

PDLC strengths

  • Fully mature technology · 35+ years proven · stable
  • Lowest cost in the smart film category
  • Manufacturers worldwide · stable supply
  • Can be retrofitted onto existing glass
  • 1-3 million switching cycles · durable

PDLC limitations

  • Slight haze remains when ON (3-8%)
  • Viewing angles beyond 45° look frosted
  • Needs constant power to stay clear
  • Film edges risk moisture ingress (needs edge sealing)
  • Harsh Thai UV yellows it fast without a UV barrier layer
Technology #2

What is PNLC

Polymer Network Liquid Crystal — a newer technology than PDLC · uses liquid crystal as the main phase with only 1-10% polymer network · clearer, with a wider viewing angle · developed at Philips Research from 1991

The chemistry · how it differs from PDLC

PNLC uses liquid crystal (LC) as the continuous phase, with a three-dimensional polymer network embedded within it at only 1-10% by weight · the opposite of PDLC, where the polymer is the main phase

The result is inherently less light scattering because there is far less polymer · the liquid crystals align more uniformly · switching is faster than PDLC (10-50 ms vs 50-500 ms)

In addition, Reverse Mode PNLC is possible — clear when OFF, opaque when ON · very energy-efficient when you want the default state to be clear (e.g. a curtain wall you want clear by default, switched opaque only for privacy)

History · where it was developed

  • 1991R.A.M. Hikmet and the Philips Research team (Netherlands) published research on anisotropic gels via photopolymerization of aligned LC acrylates
  • The D.J. Broer + R.A.M. Hikmet + G. Challa team (Philips) pioneered in-situ photopolymerization of LC acrylates · the foundation of modern PNLC
  • From 2010 onward — Chinese manufacturers began producing commercial PNLC · focused on the premium, high-clarity segment
  • Today — used for premium work demanding the highest optical clarity · labs · hospitals · showrooms · glass houses

PNLC standard spec

Operating voltage
AC 24-48V
Power when ON
2-4 W/sqm
VLT when ON (manufacturer-claimed)
88-92%
Haze when ON (manufacturer-claimed)
< 3%
Switching time
~10-50 ms
Viewing angle
Wider than PDLC
Reverse Mode
Supported
Price (vs PDLC)
+30-50%
Lifespan (indoor)
10-15 years

*General market-standard values · some InHouse Smart Film models are built on a PNLC base · see the real spec on the Smart Film 3 Series page

PNLC strengths

  • Visibly clearer than PDLC · haze < 3%
  • Wide viewing angle · no frosting at an angle
  • Faster switching speed · 10-50 ms
  • Lower operating voltage · energy-efficient
  • Reverse Mode supported · default-clear possible

PNLC limitations

  • Costs 30-50% more than PDLC
  • Fewer manufacturers · less supply choice
  • Newer technology · long-term ageing data not yet settled
  • Needs constant power like PDLC (except in Reverse mode)
Side-by-Side

PDLC vs PNLC · comparison

Which to choose · every difference summarized

Property PDLC PNLC
LC structure Droplets in polymer LC continuous · polymer network
Polymer ratio 40-60% 1-10%
Operating voltage AC 48-65V AC 24-48V
Power when ON 3-5 W/sqm 2-4 W/sqm
VLT when ON (manufacturer-claimed) 75-85% 88-92%
Haze when ON (manufacturer-claimed) 3-8% < 3%
Switching time 50-500 ms 10-50 ms
Viewing angle Narrow · frosted at an angle Wide · uniform
Lifespan (indoor) 8-12 years 10-15 years
Reverse Mode Very rare Supported
Price Standard 30-50% higher
Typical use The mainstream of the smart film market Premium work · highest-clarity requirements

How to choose: tight budget · mass-market work → PDLC · premium work · highest possible clarity → PNLC · InHouse builds on both technologies · choosing whichever suits the Series and adding its own R&D layer on top

Anatomy · Structure

Smart Film has 7 layers

Total thickness 0.3-0.8 mm · every layer has a specific role

1
Top scratch-protection PET
2
Top ITO electrode
3
PDLC / PNLC · liquid crystal
4
Bottom ITO electrode
5
Bottom PET base
6
OCA clear adhesive
7
Release liner
1

Top scratch-protection PET

A polyethylene terephthalate film · provides scratch protection · plus entry-level UV protection

2

Transparent ITO electrode (top)

An Indium Tin Oxide layer ~100 nm thick · conductive while 90%+ transparent · carries the electric field through the LC layer

3

PDLC / PNLC · liquid crystal

The active layer of the smart film · liquid crystal + polymer, 10-25 microns thick · this is where clear-to-opaque switching happens

4

Transparent ITO electrode (bottom)

A second ITO layer · paired with the top ITO as an electrode couple · creates a uniform electric field across the whole sheet

5

Bottom PET base

The lower PET layer · protects the substrate side · adds mechanical stability

6

Optical Clear Adhesive (OCA)

A high-quality transparent adhesive · its refractive index matches glass · so once installed on glass it looks like one continuous material

7

Release liner

A peel-off plastic sheet · protects the adhesive before installation · the installer removes it when fitting (a copper bus-bar) at the film edge connects to the AC controller

Applications

Where PDLC/PNLC is used

This base technology is used across many industries worldwide

Architecture
Most common
Offices · meeting rooms · condos · hotels · hospitals · homes
Automotive
OEM
Sunroof glass roofs · Rear Privacy Glass · Limousine partition · EV cabin
Healthcare
Medical Grade
OR Privacy · ICU/NICU · MRI room · LAB clean room · Exam room
Retail & Luxury
Showcase
Flagship store · Display case · Smart mirror · Showroom reveal
Aviation
Aerospace
Boeing/Airbus cabin window · Business jet partition · VIP cabin divider
Marine
Offshore
Superyacht cabin · Cruise ship suite · Bridge windshield privacy
Display & Media
Emerging
Rear-projection screen · AR overlay · Smart billboard · Museum showcase
Defense & Gov
Secure
SCIF room · Command center · VIP conference · Embassy partition
Banking & Finance
Confidential
Private banking room · Trading floor · Boardroom · Vault viewing
InHouse Smart Film · built on PDLC/PNLC technology

InHouse covers 7 application groups · 37 use-cases

Homes · offices · hotels · healthcare · institutions/government · Mall & Luxury · F&B & industrial — every use-case has a Smart Film and Smart Glass solution, backed by real portfolio from 10,000+ projects

Premium Automotive · Industry References

PDLC — a world-class technology used in leading Premium Automotive

Polymer Dispersed Liquid Crystal (PDLC) is the same base technology used in ultra-premium cars · InHouse takes that same PDLC base and adds Aquaris™ + Lucida™ R&D for the tropical climate of Mega Projects in Thailand

Brand Model PDLC Application Year Source
Porsche Taycan Variable Light Control panoramic roof · 9 PDLC switchable segments · 4 modes (clear / Semi 40% / Bold 60% / matte) 2020+ Porsche Newsroom →
Mercedes-Benz GLC EV SKY CONTROL panoramic roof · 9 switchable zones (PDLC) 2026 netcarshow →
Mercedes-Benz Vision V (show car) Dual-tech smart glass — SPD + PDLC by Gauzy · Auto Shanghai 2025 2025 Gauzy press →
Ferrari Purosangue PDLC sunroof · supplied by Gauzy 2023+ Gauzy automotive →
McLaren 720S Spider PDLC sunroof · supplied by Gauzy 2018+ Gauzy automotive →
Maserati MCPura Cielo Retractable PDLC roof · 1-second switching · first-in-class for the segment 2026 netcarshow →
Rolls-Royce Dawn Drophead Coupe Switchable PDLC film · launched at Harrods London 2016 Intelligent Glass →
InHouse Architectural Application — beyond Aerospace/Auto

Aerospace/Auto use PDLC rated for 5-10 years · InHouse architectural-grade — Indoor 12+ years · Outdoor/Performance +80% over typical market PDLC

The PDLC in a Porsche Taycan, Ferrari or McLaren is designed for a climate-controlled cabin · a 5-10 year life cycle · it never has to face the harsh sun, intense heat and continuous high humidity our region sees every day. · InHouse builds on that same PDLC base with Aquaris™ (Weather/Water Resistance) + Lucida™ (Pure Clarity) from Thai R&D, engineered for the hot, humid tropical climate of Thailand and Southeast Asia — a life cycle of 12+ years (Indoor) and +80% (Outdoor/Performance) over typical market PDLC

Installed in Porsche Design Tower Bangkok · One Bangkok · United Nations Thailand · the Parliament of Thailand · Louis Vuitton · Four Seasons Hotel and another 10,000+ Mega Projects nationwide + 8 ASEAN countries

All brand and model names referenced are trademarks of their respective owners. PDLC (Polymer Dispersed Liquid Crystal) is industry-standard switchable glass technology supplied by various manufacturers (e.g., Gauzy, AGC, Saint-Gobain) and used across automotive, aerospace, and architectural sectors. InHouse Technology is independent and not affiliated with the brands listed above; references are illustrative of the underlying base technology only.

Triple-Layer Voltage Protection · InHouse only

3-layer surge protection — the voltage spike never reaches the film

Thailand's grid is unstable · lightning · brown-outs · grid instability — spikes can happen at any time · InHouse engineers 3-layer system-level protection · vs competitors who rely on single-layer (film tolerance alone)

Layer 1 · Film

Film handles voltage

InHouse Smart Film withstands 4 times the normal operating voltage · beyond typical PDLC film, which tolerates 3 times (standard grade)

Layer 2 · Transformer (System-Level)

Transformer absorbs 22× spike

The InHouse transformer absorbs surge transients up to 22 times momentarily — e.g. a 100W transformer withstands a 2,200W surge spike for a millisecond instant · the spike is absorbed at the transformer first · so it never reaches the film

Layer 3 · Zero-Charge Warranty

Lifetime Voltage Damage Replacement

If the film or transformer is damaged by voltage (verified by an InHouse engineer) · replaced immediately · 100% free: film, transformer, labor and travel = 0 THB · Lifetime guarantee

Real-world Result

Thai grid spike → the film never sees the spike → longer life + no cost to the customer

When a surge hits from the Thai grid (lightning · brown-out · grid instability · power dips and outages) · the spike is absorbed at the transformer first · so it never reaches the film · extending the life of Smart Film under Thailand's unstable power · and if damage does occur — the customer pays nothing, 100%: new film · new transformer · installation labor · travel = 0 THB · Lifetime guarantee

Brand Layer 1 · Film Layer 2 · Transformer Surge Layer 3 · Warranty
Typical market PDLC smart film 3× tolerance ✗ not specified / single-layer ✗ does not cover voltage damage
InHouse 4× tolerance 22× surge absorb Zero-Charge · Lifetime

* Voltage Damage Replacement: verified by an InHouse engineer · covers damage from grid voltage spikes / surge transients · excludes physical damage / misuse / building electrical issues outside scope · for the lifetime of the Smart Film system installed by InHouse · transformer surge tolerance "22×" = transient spike absorption (millisecond duration · not continuous load)

InHouse R&D · built on this base

InHouse doesn't just use plain PDLC/PNLC

We use top-grade PDLC/PNLC as the base · then add R&D technology that InHouse develops itself on top, to withstand Thailand's climate or to be clearer than the market standard

Why InHouse is not just ordinary PDLC: we've been doing R&D on this technology since 2017 (through OOASYS) · tested for real on 100+ Thai job sites · today 10,000+ projects · full installation service across 8 ASEAN countries

FAQ

Frequently asked questions about PDLC / PNLC

What is PDLC and how does it work?
PDLC (Polymer Dispersed Liquid Crystal) is the base smart film technology in which tiny liquid crystal droplets are dispersed within a continuous polymer matrix · with no power the liquid crystals sit at random and scatter light → the film is opaque · apply AC 48-65V and they align with the electric field, letting light pass straight through → the film turns clear · switching in under 1 second
What is PNLC and how is it different from PDLC?
PNLC (Polymer Network Liquid Crystal) uses liquid crystal as the main phase, with a polymer network dispersed within it at only 1-10% (the opposite of PDLC, which is 40-60% polymer) · the result is clearer · wider viewing angle · lower haze · lower operating voltage (24-48V) · it costs roughly 30-50% more than PDLC · suited to premium work demanding the highest possible clarity
When was smart film invented?
PDLC was invented by two US teams in the 1980s · J.L. Fergason patented the NCAP method in 1984 (commercialized by Raychem/Taliq in 1987) · the Kent State University team (Doane et al.) patented the phase-separation method in 1987 (US Patent 4,688,900) · PNLC was developed by the R.A.M. Hikmet team at Philips Research (Netherlands) from 1991 · the foundational patents have since expired · opening the market to manufacturers worldwide
How many layers does smart film have?
Standard smart film has 7 layers (top to bottom) · (1) scratch-protection PET · (2) top transparent ITO electrode · (3) the active PDLC/PNLC liquid crystal layer (10-25 microns) · (4) bottom transparent ITO electrode · (5) bottom PET base · (6) Optical Clear Adhesive · (7) release liner peeled off during installation · total thickness 0.3-0.8 mm · with a copper bus-bar at the edge connecting to the AC controller
How long does typical PDLC smart film last?
Typical market PDLC smart film lasts 8-12 years (indoor) · ageing shows up as UV yellowing · moisture ingress at the edges as blotchy spots · slower response time · reduced clarity · what accelerates it: harsh UV · high humidity · acid rain · heat above 60°C · used outdoors without special protective technology it lasts only 1-3 years
PDLC vs PNLC — which should I choose?
Choose PDLC for general, budget-conscious work — meeting-room, bathroom or bedroom privacy partitions · best value for money · choose PNLC for premium work demanding the highest clarity — hospitals, labs, showrooms, glass houses · InHouse builds on both top-grade PDLC and PNLC bases, then adds Aquaris™ (weather and water resistance) or Lucida™ (Pure Clarity · several times less haze than standard PDLC · InHouse, the clearest smart film on the market · clearer than the Indoor Series — already the market's top standard — Indoor Series measured Clarity 98%) depending on the Series
How much power does smart film use?
PDLC runs at AC 48-65V (50/60 Hz) · drawing 3-5 W/sqm only while clear (ON) · when power is cut the film returns to opaque instantly with no energy use · PNLC runs at a lower ~24-48V · the controller is a transformer stepping 220V mains down to the voltage the film needs · over an 8-hour day, 1 sqm uses about 0.024-0.04 kWh · under 1 THB per day
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